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Spiral Weld Steel Pipe
Spiral weld steel pipe is manufactured from steel coil. The spiral weld steel pipe manufacturing process is one of the most cost effective ways to produce steel pipe. The mill setup offers a varying degree of flexibility, allowing for a wide range of pipe diameters and wall thicknesses to be produced. As a result, WANLEI is able to offer spiral weld steel pipe to many structural and non-structural markets at the most economical cost.
Description
Spiral weld steel pipe
Spiral welded steel pipe, SSAW, SAW
Relating standard of spiral weld steel pipe
ASTM A252 standard specification for welded and seamless steel pipe piles
Scope-"This specification covers nominal (average) wall steel pipe piles of cylindrical shape and applies to pipe piles in which the steel cylinder acts as a permanent load-carrying member, or as a shell to form cast-in-place concrete piles."
Material & Manufacture-"The piles shall be made by the seamless, electric resistance weld, flash weld, or fusion welded process. The seams of welded pipe piles shall be longitudinal, helical butt, or helical-lap."
ASTM A572 standard specification for high strength low alloy columbium-Vanadium structural steel
Scope-"This specification covers five grades of high-strength low alloy structural steel shapes, plates, sheet piling, and bars. Grades 42 [290], 50 [345], and 55 [380] are intended for riveted, bolted, or welded structures. Grades 60 [415] and 65 [450] are intended for riveted or bolted construction of bridges, or for riveted, bolted, or welded construction in other applications."
ASTM A690 standard specification for high strength low alloy nickel, copper, phosphorus steel H-piles and sheet piling with atmospheric corrosion resistance for use in marine environments
Scope-"This specification covers high-strength low-alloy nickel, copper, phosphorus steel H-piles and sheet piling of structural quality for use in the construction of dock walls, sea walls, bulkheads, excavations, and like applications in marine environments."
Application of spiral weld steel pipe
Drilled Shaft Casing
Sign Poles, Towers, & Transmission Lines
Structural Sections
Combination Walls
Mining
Jacked & Bored
Line pipe
Abrasion Resistant Pipe
WANLEI is capable of a wide variety of fabrication services. Please do not hesitate to call for any
fabrication needs.
• Custom Fabrication (Upon Request)
• Cutting/Splicing to Custom Lengths
• Elbows
• End Plate/Point Attachments
• Flanges
• Laterals & Reducers
• Lifting Lugs
• Reinforcing Bands
• Splicing or Splicers
Manufacturing process of spiral weld steel pipe
Spiral weld steel pipe is manufactured from steel coil.
UNCOILING
Upon receipt of the coil, it is placed on a horizontal uncoiler mandrel and fed into the straightener.
FLATTENING
The strip of coil is introduced into the flattener through a roll stand and the coil set is removed.
JOINING OF THE COIL ENDS
As the coil continues to move through the straightener, the leading and trailing edges of the strip are trimmed in preparation for butt welding – coil to coil.
EDGE MILLING
The edges of the coil are trimmed in preparation for welding.
PIPE SPIRALING
The strip of coil enters the three roll apparatus composed of lead, buttress and mandrel roll sets. At this stage, the coil starts to form the spiral shape that will then become pipe.
SINGLE & TANDEM PIPE WELDING
The welding system welds the pipe, both inside and outside, using a submerged arc welding system.
PIPE CUT-OFF
Once the pipe reaches the desired length, the cut-off machine is engaged. Traveling with the pipe, a plasma torch provides the cut-off of the finished pipe.
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